When putting together a build design, many entrepreneurs may find themselves cringing at the mere thought of custom injection molders. “Custom” can often feel synonymous with “expensive.” However, that isn’t always the case. Understanding the process and benefits of custom injection molders can help you determine if it’s the right choice for your organization.
Benefits of Custom Injection Molders
By definition, custom injection molding is the process of creating products and devices by melting plastic, injecting it into a predesigned mold, and shaping it into a final unit. While many manufacturing companies offer standardized templates for various projects, a quality production team will also offer a customization process as well. Before beginning a professional partnership with a manufacturer, you will want to determine if the provider has the capability to customize a project by developing a unique molder for output.
Precision marks one of the biggest benefits of using custom injection molders for a specific manufacturing engagement. Some projects require extensive intricacies, or unique features, making customization an ideal option. When working with your provider, you will be able to develop a mold that delivers exactly what you are looking for in the final product. Most importantly, once the mold is created, you will have the ability to product mass quantities of these complex high-performing parts, quickly and perfectly on every single job. Best of all, when working with a provider, your mold is yours forever. You will never again have to recreate the template, no matter how much time passes in between use.
Beyond precision, custom injection molding offers impressive versatility as well. Often, these molds are created for use with thermoplastics. However, this isn’t always the case. These templates can also shape other materials as well. Fiberglass-filled components, gel-like plastics, microbial materials and even fiberglass-filled components can all be used in the mold. Specific features such as food-grade, UV-resistant, insulating, conductive and chemical resistant can also be engineered into the template design.
Many executives are also surprised to find that custom injection molding proves accessible and affordable, especially for high volume projects. While the process requires skill and experience, the cost of creating the mold is relatively inexpensive. Additionally, you will receive additional costs savings based on the quantity needed during production. The higher the output, the lower the cost per unit.
The Final Process
A well-thought out and strategic design on your custom injection molders provides optimal results on all engagements. It’s critical to find a manufacturing firm that specializes in customization to guarantee you get exactly what’s required for your projects. Your providers will work with you to create two halves of the final mold. During the injection process, the two halves will be secured together while the plastic is poured in. The customized template must have a seamless design that allows for removal of the final product without getting stuck on damaged. Discussing the design and manufacturing process will help you determine the right manufacturer to entrust with your business.
Want to hear more? Contact Baytech Plastics today for more information.